{"type":"rich","version":"1.0","provider_name":"Transistor","provider_url":"https://transistor.fm","author_name":"Manufacturing Hub","title":"Ep. 273 - How to Build a Systems Integration Company: Positioning, Money and Procurement","html":"<iframe width=\"100%\" height=\"180\" frameborder=\"no\" scrolling=\"no\" seamless src=\"https://share.transistor.fm/e/6ad36924\"></iframe>","width":"100%","height":180,"duration":4956,"description":"Most conversations about starting a systems integrator skip the parts that sink people. Dave and Vlad spend this one on insurance, licenses and procurement.\nAfter a month of founder interviews, Dave and Vlad close the series with their own experience. Vlad started at plant level with Procter and Gamble and Kraft Heinz, deciding how outside integrators would execute, before crossing over to work for an integrator across food and beverage and CPG packaging. Dave came from aviation and aerospace through a German machine builder and a distributor, then ran a small integration company doing MES, OEE and track and trace. Both reached the same conclusion. Integration starts after the requirements are written, so you quote to a spec and a budget, build the thing, and real handover rarely follows.\nBlame does not sit in one place. Vlad puts it plainly: people resent a solution that has not actually solved something for them. But end users say they do not need training and ask for the lowest number, and training is the first line cut. Dave counters that if a customer wants five dashboards on an ugly six inch HMI that has sat in the plant for fifteen years, that is the job. Vlad's answer is that your time is finite, and a year on work you cannot show anyone positions you as the person who does that work.\nThe technical centerpiece is a migration that sounds nearly free. Moving from RSView 32 to FactoryTalk View gets justified because conversion tools exist. Then come the undocumented Visual Basic scripts written around tag limits on old controllers, which no conversion tool touches. Then the PLCs will not support the new terminals and servers, so the controllers go too. Then the networks underneath, often Data Highway Plus. Then servers, remote racks, IO, sensors and drives. Vlad argues these decisions get made by people who never price the second and third order effects.\nAn integration firm is a service firm, billing time and materials or a fixed fee, with a markup on...","thumbnail_url":"https://img.transistorcdn.com/yoKAvzBXZ3YjQTekFk7KFGXeuwJ29WgXvop3dVEfhLs/rs:fill:0:0:1/w:400/h:400/q:60/mb:500000/aHR0cHM6Ly9pbWct/dXBsb2FkLXByb2R1/Y3Rpb24udHJhbnNp/c3Rvci5mbS9zaG93/LzE3MjEzLzE2MDk0/MzA1OTgtYXJ0d29y/ay5qcGc.webp","thumbnail_width":300,"thumbnail_height":300}