A New Era of Automotive Manufacturing: The Synergy of Die-Casting and AM with Wes Byleveld of Exco Engineering

Additive manufacturing (AM) offers unique solutions for complex geometries and high-pressure die-casting efficiency in the automotive industry. As the two industries merge it creates a powerful synergy, elevating both technologies to new heights. 

 

To explore additive’s impact on the automotive industry, Fabian welcomes Wes Byleveld, Director of Additive Manufacturing at Exco Engineering. For 10 years, Wes has been connecting conventional manufacturing processes with additive innovations. The conversation ranges from eliminating waste, reduction of porosity, cycle-time reduction, and polishing-related downtime. 

 

Comments about the show or wish to share your AM journey? Contact us at [e-mail]. The Additive Snack Podcast is brought to you by EOS. 

 

Key Takeaways: 

 

[1:51] Wes's gap analysis advocated for an additive manufacturing proof of concept. 

 

[7:57] Integrating high-pressure die-casting and additive manufacturing. 

 

[19:46] Cost benefits of integrating additive with conventional manufacturing in automotive parts. 

 

[24:56] Adoption challenges of additive manufacturing in the die-casting industry. 

 

[32:38] Future innovative technologies that push additive manufacturing forward. 

 

Resource Links: 

 

EOS 

Follow the Additive Snack Podcast on Youtube 

Comments or Suggestions: [e-mail] 

Wes Byleveld on LinkedIn 

Exco Engineering 

Creators & Guests

Host

Fabian Alefeld

What is Additive Snack?

Join host Fabian Alefeld and a range of guests as they discuss all things additive manufacturing (AM) and 3D printing news, with interviews and real-world stories to educate and entertain. Each episode, Fabian talks to AM experts, professionals in specialist fields, and 3D printing users from all walks of life to deliver a well-rounded view on the state of AM.

Cut through the confusion surrounding polymer and metal additive manufacturing solutions with our digestible, down-to-earth discussions that deliver insights into common mistakes and best practice tips so you can get a clear understanding of AM — layer for layer.

Whether you’re curious about 3D printing technology for the aerospace industry, a deep dive into post processing, or applications of injection molding — we leave no spare parts behind. We want to provide you with the additive insight needed to stay laser focused and leverage every opportunity 3D printing materials have to offer.

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