Additive Snack

In this second episode, host Fabian Alefeld speaks with Jeremy Haight, Principal Engineer and Lead Specialist for additive manufacturing (AM) and Advanced Concepts at Vestas, and Stefan McClelland, Senior Mechanical Engineer at ReCarbon. They take a deeper look into wind turbines and carbon capture and utilization from landfills. Both technologies leverage additive manufacturing at different levels and will have a significant impact on how the world produces and consumes energy.

Show Notes

In the first episode of the Additive Snack mini-series, The Future of Energy, we discussed how gas turbines and hydrogen from electrolysis will play a crucial role in transitioning into a future of clean energy. But, these solutions can not be relied on to pull all the weight. Renewable energies and smart carbon-capture technologies also need to be part of the solution. 

In this second episode, host Fabian Alefeld speaks with Jeremy Haight, Principal Engineer and Lead Specialist for additive manufacturing (AM) and Advanced Concepts at Vestas, and Stefan McClelland, Senior Mechanical Engineer at ReCarbon. They take a deeper look into wind turbines and carbon capture and utilization from landfills. Both technologies leverage Additive Manufacturing at different levels and will have a significant impact on how the world produces and consumes energy. 

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.

Key Takeaways:

[1:55] Jeremy describes Vestas’ lengthy history from manufacturing household appliances to becoming a global leader in wind turbines.

[4:44] Vestas has a three-pillar approach to incorporating AM parts, embracing new technologies, and digitizing their manufacturing processes. 

[12:22] Utilizing AM technologies for on-site mobilized manufacturing will be a game changer for Vestas.

[14:32] Jeremy gets specific about how Vestas leverages a broad spectrum of AM technologies.

[18:42] The long-term impact of AM on the world's transition to renewable energy.  

[21:37] At Vestas new products are designed with AM in mind to prolong life cycles and decrease shipping costs.

[24:17] Jeremy cites several examples of the beneficial effects of AM on wind turbines.  

[29:57] Stefan describes the unique process of how ReCarbon converts energy into syngas through plasma. 

[34:38] AM is essential in ReCarbon’s design due to the thermal management required for the high temperatures inherent in their energy creation process.  

[40:12] AM has streamlined the proof of concept process for ReCarbon and its clients. 

[44:38] Fabian summarizes the incredible conversations about how AM impacts the future of energy through carbon capture and wind energy. 

Shareables:

“The more complex technologies get, the more additive manufacturing can play a role in supporting the development of the technologies.” — Fabian Alefeld, Host, Additive Snack podcast

“It [AM] will reduce our time to market, get turbines out in the field and up and operational much faster.”— Jeremy Haight, Principal Engineer & Lead Specialist for AM & Advanced Concepts, Vestas

“There is a huge potential for us to lightweight the product so you get more lifecycle out of it.”— Jeremy Haight, Principal Engineer & Lead Specialist for AM & Advanced Concepts, Vestas

“We've been restricted to using additive because with the material choice we need to have we need something that can handle the temperatures and handle really fine geometries.” — Stefan McClelland, Senior Mechanical Engineer, ReCarbon.

What is Additive Snack?

Join host Fabian Alefeld and a range of guests as they discuss all things additive manufacturing (AM) and 3D printing news, with interviews and real-world stories to educate and entertain. Each episode, Fabian talks to AM experts, professionals in specialist fields, and 3D printing users from all walks of life to deliver a well-rounded view on the state of AM.

Cut through the confusion surrounding polymer and metal additive manufacturing solutions with our digestible, down-to-earth discussions that deliver insights into common mistakes and best practice tips so you can get a clear understanding of AM — layer for layer.

Whether you’re curious about 3D printing technology for the aerospace industry, a deep dive into post processing, or applications of injection molding — we leave no spare parts behind. We want to provide you with the additive insight needed to stay laser focused and leverage every opportunity 3D printing materials have to offer.

Join us for an Additive Snack and we’ll help you and your business achieve growth and success through the latest developments in AM.

No marketing B.S. and no product pitches. Just the education, inspiration and information you and your organization need to drive business growth, brought to you by global AM leader EOS.

Get ready to feed your AM knowledge and find your path to success!