Additive Snack

In a special live episode of the Additive Snack Podcast recorded at RAPID + TCT 2025 in Detroit, host Fabian Alefeld welcomes Dr. Andreas Vlahinos, a leading expert in design and additive manufacturing. The conversation spans the evolution of design for additive manufacturing over recent years, focusing on advances in simulation-driven design and the integration of implicit and voxel-based tools within CAD environments. Dr. Vlahinos shares insights on overcoming challenges in the industry, his experience with impactful projects like custom medical implants and high-performance heat exchangers, and the importance of collaboration between design and manufacturing teams. The episode also touches on fostering innovation and inspiring the next generation of engineers to embrace the transformative possibilities of additive manufacturing. 

Comments about the show or wish to share your AM journey? Contact us at additive.snack@eos-na.com. The Additive Snack Podcast is brought to you by EOS.  For more information about Advanced Engineering Solutions, visit their website and connect with Dr. Andreas Vlahinos on LinkedIn.   

00:23 Meet Dr. Andreas Vlahinos: A Pioneer in Additive Manufacturing 

01:26 Evolution of Design for Additive Manufacturing 

03:24 Simulation-Driven Design: The Game Changer 

06:34 Challenges and Progress in Additive Manufacturing Tools 

10:03 Exciting Projects: From Heat Exchangers to Life-Saving Implants 

14:28 Designing Efficient Heat Exchangers 

22:24 Design Variables and Exploration 

23:39 Manufacturability Challenges 

25:44 Manufacturing Process Simulation 

28:21 Collaboration in Design and Manufacturing 

30:04 Passion and Inspiration in Engineering 

35:44 Innovative Design Examples 

Creators and Guests

Host
Fabian Alefeld

What is Additive Snack?

Join host Fabian Alefeld and a range of guests as they discuss all things additive manufacturing (AM) and 3D printing news, with interviews and real-world stories to educate and entertain. Each episode, Fabian talks to AM experts, professionals in specialist fields, and 3D printing users from all walks of life to deliver a well-rounded view on the state of AM.

Cut through the confusion surrounding polymer and metal additive manufacturing solutions with our digestible, down-to-earth discussions that deliver insights into common mistakes and best practice tips so you can get a clear understanding of AM — layer for layer.

Whether you’re curious about 3D printing technology for the aerospace industry, a deep dive into post processing, or applications of injection molding — we leave no spare parts behind. We want to provide you with the additive insight needed to stay laser focused and leverage every opportunity 3D printing materials have to offer.

Join us for an Additive Snack and we’ll help you and your business achieve growth and success through the latest developments in AM.

No marketing B.S. and no product pitches. Just the education, inspiration and information you and your organization need to drive business growth, brought to you by global AM leader EOS.

Get ready to feed your AM knowledge and find your path to success!