Additive Snack

Host Fabian Alefeld welcomes an all-star guest panel to share their expertise on the past, present, and future of Additive Manufacturing (AM). Stefanie Brickwede, Head of AM at Deutsche Bahn, John Wilczynski, Executive Director of America Makes, and Florian Lassan, Senior Business Development Manager of 3YOURMIND offer insights for the next generation of AM parts and applications.

Show Notes

Additive Manufacturing (AM) of parts can take many shapes, from steel parts on trains to coat hangers, from rugged tools on tactical vehicles to components on electric supercars. That's a wide variety of applications but no matter the industry and no matter the use case, there are consistent best practices to help you identify your first AM part. You also need to consider how to select the best AM technology for your needs, how to choose the materials you want to use, and how to scale up your AM production.
 
Host Fabian Alefeld welcomes an all-star guest panel to share their expertise on the past, present, and future of AM. Stefanie Brickwede, Head of AM at Deutsche Bahn, John Wilczynski, Executive Director of America Makes, and Florian Lassan, Senior Business Development Manager of 3YOURMIND offer insights for the next generation of AM parts and applications.
 
Key Takeaways:
 
[1:53] Stefanie describes her roles and how MGA works to lower the hurdles of AM.
 
[3:23] John describes the goal of America Makes and his role in the organization.
 
[5:20] Florian describes the 3YOURMIND business model.
 
[6:55] How John discovered his first AM parts and how he calculated the total ownership costs.
 
[11:34] Convincing colleagues to adopt 3D printed parts was one of Stefanie’s first challenges at Deutsche Bahn.
 
[15:37] Florian’s group was tasked to design a control part for an electric supercar.
 
[18:40] Strategies for success in finding AM parts should mirror the overarching corporate strategies of an organization.
 
[24:45] Advice about how to implement AM into a supply and value chain.
 
[31:40] Stefanie details the process Deutsche Bahn created to accelerate the printing of parts to 25,000.
 
[34:25] The importance of specifications and standards when scaling from conventional to additive manufacturing.
 
[42:11] Advice from Florian and Stefanie about integrating AM strategies into an existing organization and convincing nonbelievers to use the technology.
 
Shareables: 
 
“How do we get more people to understand where it fits, how it fits, where to use it, when not to use it? We do it primarily through the three main pillars of our organization. Those are the development of technology, development of the educational or kind of workforce community, and development of the ecosystem meaning it’s the community that's ultimately going to take the technology and do something with it.” — John Wilczynski, Executive Director, America Makes on The Additive Snack Podcast
 
“The next parts we printed were metal and this is really crucial because we really had problems to convince our colleagues in the maintenance sides that 3D printing is a technology you can rely on and as much as something to print the Star Wars figurines.” — Stefanie Brickwede, Head of AM, Deutsche Bahn on The Additive Snack Podcast
 
“Manufacturing a tool for injection molding for such a low number of parts does not make sense. It was a good use case for additive manufacturing to manufacture that component. So, we optimized the design to cool this electric component and we used the freedom of design with additive to put some lightweight design for the part.” — Florian Lassan, Sr. Business Development Manager, 3YOURMIND on The Additive Snack Podcast
 
The Additive Snack Podcast is brought to you by EOS.

What is Additive Snack?

Join host Fabian Alefeld and a range of guests as they discuss all things additive manufacturing (AM) and 3D printing news, with interviews and real-world stories to educate and entertain. Each episode, Fabian talks to AM experts, professionals in specialist fields, and 3D printing users from all walks of life to deliver a well-rounded view on the state of AM.

Cut through the confusion surrounding polymer and metal additive manufacturing solutions with our digestible, down-to-earth discussions that deliver insights into common mistakes and best practice tips so you can get a clear understanding of AM — layer for layer.

Whether you’re curious about 3D printing technology for the aerospace industry, a deep dive into post processing, or applications of injection molding — we leave no spare parts behind. We want to provide you with the additive insight needed to stay laser focused and leverage every opportunity 3D printing materials have to offer.

Join us for an Additive Snack and we’ll help you and your business achieve growth and success through the latest developments in AM.

No marketing B.S. and no product pitches. Just the education, inspiration and information you and your organization need to drive business growth, brought to you by global AM leader EOS.

Get ready to feed your AM knowledge and find your path to success!