COSMOFACTORY

There is more to cosmetic product development than in-the-lab innovation. Teams that create and reformulate are responsible for not only the efficacy, experience, and safety of a product but also profitability, which depends upon cost of goods—from ingredients to packaging and beyond—as well as marketing, customer acquisition, and more.
This episode is a selection from the archive, and a good conversation to revisit while the CosmoFactory team works behind the scenes to refresh this podcast for you!
We will be back with more informative and inspiring episodes soon. In the meantime, please enjoy this replay featuring Patricia Schuffenhauer, Chief Product Officer at Erno Laszlo (original air date February 24, 2026).
This week on the CosmoFactory podcast, we learn about the business complexities of product development. Or guest is Patricia Schuffenhauer, Chief Product Officer at Erno Laszlo. The nearly 100-year-old skincare brand has a longstanding legacy in the US market; after first launching in Hungary, Dr. Lazslo moved his brand to New York City in 1939. And, more recently, the company expanded into China in 2014.
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ABOUT CosmoFactory
Beauty industry stakeholders listen to the CosmoFactory podcast for inspiration and for up-to-date information on concepts, tactics, and solutions that move business forward. CosmoFactory – Ideas to Innovation is a weekly interview series for cosmetics and personal care suppliers, finished product brand leaders, retailers, buyers, importers, and distributors.
Each Tuesday, CosmoFactory guests share experiences, insights, and exclusive behind-the-scenes details—which makes this not only a must-listen B2B podcast but an ongoing case study of our dynamic industry.
Guests are actively working in hands-on innovation roles along the beauty industry supply chain; they specialize in raw materials, ingredients, manufacturing, packaging, and more. They are designers, R&D or R&I pros, technical experts, product developers, key decision makers, visionary executives.
HOST Deanna Utroske
Cosmetics and personal care industry observer Deanna Utroske hosts the CosmoFactory podcast. She brings an editorial perspective and over a decade of industry expertise to every interview. Deanna is also Editor of the Beauty Insights newsletter and a supply-side consultant. She previously wrote the Global Perspectives column for EuroCosmetics magazine, is a former Editor of CosmeticsDesign, and is known globally for her ability to identify emerging trends, novel technologies, and true innovation in beauty.
A PRODUCTION OF Cosmoprof Worldwide Bologna
CosmoFactory is the first podcast from Cosmoprof Worldwide Bologna, taking its place among the best B2B podcasts serving the global beauty industry.
Cosmoprof Worldwide Bologna is the most important beauty trade show in the world. Dedicated to all sectors of the industry, Cosmoprof Worldwide Bologna welcomes over 250,000 visitors from 150 countries and regions and nearly 3,000 exhibitors to Bologna, Italy, each year. It’s where our diverse and international industry comes together to build business relationships and to discover the best brands and newest innovations across consumer beauty, professional beauty, and the entire supply chain. The trade show includes a robust program of exclusive educational content, featuring executives and key opinion leaders from every sector of the cosmetics, fragrance, and personal care industry. Cosmoprof Worldwide Bologna is the most important event of the Cosmoprof international network, with exhibitions in Asia (Hong Kong), the US (Las Vegas and Miami), India (Mumbai) and Thailand (Bangkok). Thanks to its global exhibitions Cosmoprof connects a community of more than 500,000 beauty stakeholders and 10,000 companies from 190 countries and regions.
Learn more today at Cosmoprof.com

What is COSMOFACTORY?

Every Tuesday on the CosmoFactory podcast: Discover the latest innovations along the cosmetics and personal care supply chain. Hear thought-provoking conversations with top beauty industry experts from around the world. Learn about next-level solutions and find inspiration to turn your own ideas into industry-changing innovations.

A PRODUCTION OF Cosmoprof Worldwide Bologna
CosmoFactory is the first podcast from Cosmoprof Worldwide Bologna—the most important beauty trade show in the world. Dedicated to all sectors of the industry, Cosmoprof Worldwide Bologna welcomes over 250,000 visitors from 150 countries and regions and nearly 3,000 exhibitors to Bologna, Italy, each year. It’s where our diverse and international industry comes together to build business relationships and to discover the best brands and newest innovations across consumer beauty, professional beauty, and the entire supply chain. The trade show includes a robust program of exclusive educational content, featuring executives and key opinion leaders from every sector of the cosmetics, fragrance, and personal care industry. Cosmoprof Worldwide Bologna is the most important event of the Cosmoprof international network, with exhibitions in Asia (Hong Kong), the US (Las Vegas and Miami), India (Mumbai) and Thailand (Bangkok). Thanks to its global exhibitions Cosmoprof connects a community of more than 500,000 beauty stakeholders and 10,000 companies from 190 countries and regions. Learn more today at Cosmoprof.com

CosmoFactory was co-developed in collaboration with supply-side expert Deanna Utroske, Host of the CosmoFactory podcast and Editor of the Beauty Insights newsletter.

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Deanna: Today's CosmoFactory episode is a popular selection from the archive. My interview with Patricia Schiffernhauer originally aired in February of 2026, and is a good conversation to revisit while the CosmoFactory team works behind the scenes to refresh this podcast for you. If you're looking for more informative and inspiring cosmetic industry conversations, you will find the full CosmoFactory archive of over 100 episodes on your favorite podcast [00:01:00] platform and at cosmoprof.com.
We will be back soon with all-new episodes. In the meantime, please enjoy my conversation with Patricia.
This episode is about implementing a segmented market strategy. It's about skew renovation, about the rise of supply chain agility. And it's about corporate performance and the financial aspects of product development. For today's episode of the Cosmo Factory Podcast, my guest is Patricia Schuffenhauer, chief Product Officer at Erno Laszlo.
Patricia, welcome to Cosmo Factory.
Patricia: Hi, Deanna, great to be here. Thanks for inviting me and I'm happy to join.
Deanna: Yes, you're welcome. I'm, I'm happy you're here as well. Would you start us off by just reminding us what the Erno Laszlo brand is known for?
Patricia: Happy to. So for those who don't know, Ernest  Laszlo is a skincare brand that's best known for its science spec [00:02:00] formulation, ritual focused approach, and a personalized skincare philosophy. The brand is nearly a century long. Legacy. Yeah, we were founded in 1927. Next year's our hundred year anniversary.
And the brand has been known for bespoke or tailored made routines.
Tailored to the individual skincare and mental, um, wellness of the skin. A few things to note. Dr. Laszlo, uh, when he founded it was the first to focus on the skin and mind philosophy and the importance of that connection. Uh, he introduced 24 hour synergetic approach to skin and the skin wellbeing. He was one of the first to consider pH balance and skin barrier function as part of the essential to skincare. And, uh, he developed custom treatments that considered each of his clients' individual skincare concerns, but also seasonality, geographics and her lifestyle. I'm proud to say that um, many of the beauty and skincare methods that we [00:03:00] really take for granted today began with Dr. Arnold Laszlo. Um, and the brand has also a rich history in strong celebrity heritage.
Um, during his time, Dr. Laszlo personalized. His skincare treatments for stars such as Marilyn Monroe, Audrey Hepburn, and Jackie Kennedy Onassis. Um, the brand continues, the formulations that are all grounded in dermatological research, uh, with products set aimed for skin barrier support and protection pH balance, and we continue to offer targeted solutions for her various skincare concerns.
Some of our signature products, I think I wanted to call out is the iconic OTT cleansing bar, often called the Black Bar. Our hydrating masks like, uh, skin vitality treatment mask, and our, uh, advanced moisturizer, um, AL Cream. And all of these remain best sellers and staples, uh, in our classic skincare [00:04:00] routines.
I think probably good to call out the brand, um, is sold globally. And has a standing presence in Asia and North America, and we have offices in Shanghai, New York. And I think maybe just to sort of give everyone a sense, the global assortment is, uh, centered around premium masks and anti-aging treatments.
Deanna: No, that's very helpful. I, I appreciate that overview Cosmetics and personal care brands with any real history have certainly gone through formulation changes. Sometimes it's a new product launch, uh, maybe introducing new benefits or incorporating new ingredients.
But even hero products like the ones you've highlighted, I imagine need to be refreshed over time. Can you tell us about skew renovation? How do you prioritize the products that might get reformulated and, and if there are some best practices your team has for this?
Patricia: Yeah, absolutely. So our. Product Pipeline is built around our strong brand, DNA at its core. We have three brand pillars we focus on, which is doctor founded [00:05:00] legacy products and science backed innovations. And our product, um, portfolio is designed with a global view for that modern consumer, uh, but led by, um, market data coming from different markets such as China and also Western influences.
So we launch, uh, and leverage our heritage DNA to introduce new products with a focus on those masks, eyecare, and her daily ritual. And as a brand, we have taken the approach to launch existing formulas or relaunch them, right, as you said, uh, in new formats or delivery systems. And, um, remastering some of these classics with new technologies and that can be triggered.
Just by the consumer needs and demand for, um, an, you know, updated version with new technologies.
Deanna: I, and I even like what you said there about like new formats and what have you, because I think that's just as important, isn't it? It's not necessarily that the formula itself is evolving, but how product, how [00:06:00] consumers rather want to apply the product or perhaps take it with them when it used to be in on the vanity product.
That's so that's helpful to think about. Go ahead.
Patricia: Yeah, no, exactly like right her, her needs have changed as the world is changing. And so it's not just about adding new ingredients, it's also how the product is delivered, the format. And that is, you know, either a new technology. In sensorial experience and or packaging, you know? Right. There's a lot of innovation that has come also out of, um, the packaging side that has, you know, made it a lot easier for consumers to either apply or experience, uh, products.
Deanna: Sure.
Patricia: So that said, right. So that's the approach we've been taking. And, um, for all of these, I think it's important. Um, you know, that we leverage that local market insight and, um, you know, validate that consumer data to make sure we create products that matter to our life. Um, [00:07:00] I have a few examples, um, that I'm happy to share for how we've approached this, right?
Deanna: Yeah, that would be really helpful.
Patricia: and, and sort of where we've applied this thinking and how we've executed it. So, um, our, you know. Hero category is the mask franchises. We have, uh, two, um, hero SKUs, the Vitality Treatment Mask, and, um, which is a modeling mask or a peel off mask. And then a memory sleep mask, which is, uh, an overnight sleep pack.
So VTM, which is known as the Vitality Treatment Mask, uh, I call it the OG of Modeling Masks. Um, uh, we successfully remastered that, um, a while ago by just upgrading some of the ingredients. And in recent, um, the last 12 months, we've been able to roll out a completely new formula addressing, uh, longevity and anti-aging, which continues to be a growing market trend and global demand I think we all know about.
[00:08:00] And, uh, the other example, and I think it touches on what you were saying, um, earlier. Is the sleep Pack franchise. And here we actually did not change the formula. We just introduced a new format, which is a single use, so very, uh, convenient and smart pack part, um, which is a trend that we continue to see on the rise with consumers, um, around the globe, right?
Just due to lifestyle changes and wanting to have that sort of single used comfort. And so we've applied and rolled that out, this concept of single use for a few other recent launches, but in this incidence is for the memory sleep mask we introduced, uh, as it is a new, uh, delivery system. And then the other one, um, I think that is worth mentioning is, um, our fellow franchise, this, uh, term fellow is something Dr. Lasal originally coined. Um, so it's a brand term and uh, here we were able to remaster this original blend. [00:09:00] With a new, uh, sensorial experience while still keeping to the tr the original true DNA, being a skin barrier protector, but also, uh, looking for new ingredients and new, um, you know, benefits to add to that formulation.
Deanna: I I wanna ask, because you've mentioned there are new ingredients, um, a couple times in your examples, when you do look for new ingredients or when you choose to work with them, can you comment on if your. Turning to the same suppliers that you've always worked with and sort of getting their latest innovation or, or update, or are you really shopping the entire market and seeing what's a fit?
How do you approach that?
Patricia: Good question. Uh, I think as a, as a mix of both, right? Um, we do have a very strong established network of existing partners that we've worked over years with, and we've built relationships and launches together, right? But at the same time, we also, um, [00:10:00] continuously. Travel the shows, uh, around the world. Um, I think we've come across each other at cosmoprof. Um, we're also raw material suppliers are present. And, um, you know, we, we continue to search through other, you know, either with the help and support of AI that's, you know, building up further and or, um, you know, many other ways that you can, you know, stay on top of all these, uh, various trends or new launches coming out.
Deanna: No, of course. That makes good
Patricia: a combination of both. Uh, to answer your question, right, it's maintaining this existing relationships and we have great partners and, um, but also, you know, keeping a close ear to what is happening in the world. And there's been shifts where trends are coming from, right? It's not always been this, it's no longer just, you know, historically I would say there's a lot of movement have come out of Europe, but I think now there's a global, uh, you know.
[00:11:00] Buzz, I would say is maybe the right word. Um, where, you know, there I've seen some very interesting concepts coming out of Asia that, uh, historically I would say, you know, that wasn't their strong suit.
Deanna: No, thank you for all of that. And you've rightly described Erno Laszlo as a legacy brand, uh, throughout the conversation and mentioned, uh, international expansion as well. I think over the last 10 or 15 years in particular, and I, I believe you launched in China in 2014.
I'm hoping you can tell us, um, what you've learned, what's most valuable, uh. In terms of what you know now about, can we call it the complexities of product development or launch in markets beyond the us, which was your home market, if I may.
Patricia: Yes. No, I think one of the most important learnings for p um, you know, expanding outside our traditional markets was agility for sourcing, right? Localizing manufacturing, [00:12:00] and then the real time consumer data and needs. Reacting in sort of real time to those, those consumer trends that we see and we hear about, right. Those that obviously are fitting to our brand and our brand DNA. But having that agility and being able to be closer to the market and reacting faster has been, uh, a great learning.
And we as a brand have been able to bridge, um. That, um, I think quite well. Um, some of the opportunities we've taken is, um, you know, building a stronger presence, uh, with some of the supply chain in Asia. And, uh, that has been helpful as you are closer to the market. Um, yeah, so I think that will be one of the things I would call out, right?
Sort of the agility of sourcing has been, uh, one of the biggest, uh. Learnings, but also I think a great opportunity for us to [00:13:00] really improve efficiencies and, uh, you know, driving that speed to market by being closer to the markets that are driving the demand.
Deanna: Mm-hmm. That's so cool. And I'm endlessly fascinated by ingredient science, formulation innovation, but your work is about more than this. I'm, I'm hoping you can help me also think about the financial aspects of product development. What, what's going on there?
Patricia: Uh, yes. So I think the, the e exactly as you said, right? Product development is beyond just creating beautiful formulations, right? There is a lot of things that you have to take into consider, um, from a financial aspect when you develop. It's not, um, just the formula itself, right? It's about cashflow timings, it's about risk management.
It's your margin architecture, and it's your, you know, um. Capital efficiencies. So a few things that, [00:14:00] you know, we always, uh, review as we design new product development opportunities, um, is built around all the expenses associated to that development. So the upfront cost. Um, there's the term of, you know, the cost of goods, the actual cost of the product, um, there's the inventory and um, working capital requirements, and then there's the driver of the marketing.
Expenses and the customer acquisition. Um, so the overall margin and lifetime value of that particular product we're creating. Um, the financial piece associated directly to the formula is what we refer to as the upfront development cost. So that includes, you know, all the expenses associated to the formula development.
So any, you know, fees associated with that? Um, compliance and safety testing. Um, you know, any packaging design or sampling. And then, [00:15:00] um, regulatory and registration. So global compliancy is important as a global brand, and so all the, you know, expenses associated to that. And then creating the assets for the launch.
So the, you know, the support for the go to market strategy. And then there is the cost itself of the product, right? That includes, um, bulk, uh, the formula packaging, the fill and assembly, the warehousing, et cetera. And then I would say outside of PD and those costs is the marketing and customer acquisition, which, you know, depending on the type of product and where the product sits in the product architecture and hierarchy, that, um.
You know, is, is tentatively one of the larger expenses associated within that product, uh, development cycle.
Deanna: Yeah. No, that's fantastic. I appreciate you sharing those details. That helps give us a much bigger picture of what's going on in [00:16:00] product development. Can I ask as well if there are particular sort of corporate performance responsibilities or targets? That the product development team is actually watching or, or, or tasked with, with hitting.
Patricia: Yes, yes, yes, yes. Um, so as, as it relates to the product architecture. Right. Um, we're tasked to make sure we have the right, um, innovation mix, you know, um, there's a lot of, um, analytics and, and making sure the matrix are right for the hero product. Hence, and, you know, the, the hero product strategy and any newness that we add to the product, um, we, you know, need to manage and maintain the innovation pipeline and make sure that we have a rolling calendar for, you know, 24 months, um, delivering on that pipeline as well.
Um, I think we touched on it earlier, there is a, a strong importance to maintaining our relationships with [00:17:00] our partners, our strategic partners, um, and, you know, ensuring that we have a, a, a good front seat there. And then there's the financial piece we just talked about, right? We also have some KPIs from a financial perspective.
Making sure that we hit the margin targets, uh, stay within the cost of good development. Um, and in some cases there's specific or more detailed KPIs depending on the type of the launch, um, agility we touched on, right? Um, so there's the time to market the testing and how, uh, we maintain that in timely manner. Um, and there's, you know, I think some quality and regulatory compliance aspects to consider from a pd, KPI. And then there is the cross-functional, um, leadership targets, right? The interaction. It's not just about the product development itself, but it's also the cross-functionality with the [00:18:00] other teams.
Um, which, you know, also there's some responsibility here how we interact with marketing supply chain. Uh, regulations or regulatory and finance,
Deanna: Yes, yes.
Patricia: I think that's important to note as well.
Deanna: Yeah, there's so much going on. I love it. And you know, another business aspect to all of this, and you've certainly mentioned it, is, is this idea of speed to market and, and the fact that the cosmetic industry really continues to see the pace of innovation and production accelerate. And I think this is especially true as digital technologies like automation and AI are more commonplace.
I wanna just share a recent, uh, piece of news, uh, as an example here from the manufacturer, Colemar Korea. Um, their newest facility in the US is, uh, they've automated 80% of production there, and in October of last year, so 2025, um, Colemar actually announced that their company is participating in a project of [00:19:00] South Korea's Ministry of trade industry and resources.
It's called the AI Factory Alliance Project. Under this project Coal Mar Choa, I am gonna quote from a media release. Now, coal Mar Choa will develop an AI autonomous manufacturing system that integrates all cosmetic production processes from planning and formulation to quality control filling and packaging.
The company says, and I continue to quote here, AI factories use artificial intelligence to analyze data in real time and autonomously optimize production operations. Uh, the company has a goal of 95% process accuracy. And will not only roll out this technology globally at their facilities, but also share learnings with the cosmetic, uh, manufacturing, uh, infrastructure or other companies, I should say, throughout Korea.
And I'm sharing this because I think this piece of news is a particularly good reminder that what we think of today as speed to market and supply chain agility is [00:20:00] only going to become faster and more reliable. Um, Patricia, through your work, you've certainly as, as you've mentioned, seen speed to market increase and seeing the value that that can bring.
I'm curious to know how this acceleration in our industry. Is impacting product development, maybe impacting market competition or corporate performance. What are, what are you noticing?
Patricia: Yeah. Super interesting fact. Thank you for sharing. I, I think they've, I've seen this being written up, so I've heard about it. Um, I've had, um. The pleasure to see various, uh, manufacturers in Asia and their sort of capabilities to translate, um, some of this, you know, AI or apply some AI with some speed to market.
I have not had the opportunity to see commerce, but, um, it sounds, uh, very impressive and it addresses that point that you and I just discussed, right? Sort of the efficiencies, uh, and the, um, agility, um, [00:21:00] changing some of this, um, you know. The way they operate. Um, and, and to what I have seen in in market, um, in particular in Korea and China is very impressive.
And, you know, use the, those robot operated, um, uh, environments are very, uh, impressive to see.
Deanna: Absolutely. And as the supply chain becomes more agile and the, the pace of manufacturing only gets faster. In my imagination, uh, there's sort of a, a best case scenario for the future of beauty, but there are also risks associated with increasing the speed of production. I'm just curious, as we finish up here, what are your thoughts on, on all of this?
Patricia: Yeah, there, you know, obviously there is. Associated with it. Right. Um, I think the importance is, um, to, or I think one way to manage is that we've seen success [00:22:00] with is to. Uh, focus on smaller batches so that you, you don't have any sort of risk associated with speed, where potentially there could be some scaling issues or, um, you know, o other unforeseen circumstances.
Um, that also smaller batches also help with, uh, lower inventory, right? That's another, uh, it allows you more flexibility and agility. Um, and there are, I, I've, I've heard of, uh, smart replenishment systems, right? I think some of our strategic competitors have already, um, invested in this what is referred to flexible manufacturing network, um, that can have that kind of, uh, responsiveness, right?
Um, and that I think will set, uh, everyone up for success with, you know, maintaining that.
Deanna: Sort of the idea there is warehousing less inventory and producing
Patricia: Exactly. [00:23:00]
Deanna: as demand requires.
Patricia: Yes. I think, I think that will make a difference. And it's my understanding that it, it exists or is being implemented, and I think it sort of touches on what you were just sharing this, uh, latest industry news, right?
So I think that all is, is heading in the same direction.
Deanna: Wonderful. Patricia, this was very informative. I, I'm so glad you shared your experience with us today. I, I thank you very much for being my guest on the Cosmo Factory Podcast.
Patricia: Thank you so much for having me. It was great to be part of your, uh, podcast.
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